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Welding. Reimagined

Robotic welding,programmed directly from CAD.

We build automatic robot programming, 3D vision and sensing software for robotic welding cells, from a CAD model or 3D scan to a finished weld.

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  1. 01 Geometry

    Every weld starts as engineering geometry.

    Parts, assemblies, joints and tolerances are defined in engineering data. We start from there. Not from a robot teach pendant on the shop floor.

  2. 02 Perception

    Real parts are measured, not assumed to be exact.

    3D vision and tactile sensing tell the robot where the part actually is. When there is no CAD model, a 3D scan becomes one.

  3. 03 Planning

    Joints are found. Paths are planned. Collisions are avoided. Automatically.

    Weld joints are detected, processed and turned into reachable, collision-free trajectories for the robot and its external axes and positioners.

  4. 04 Execution

    A usable program the real cell can run. Immediately.

    The path planning result reaches the robot controller, ready to weld, while the cell keeps producing.

The problem

Robots are fast. Getting them ready to weld is not.

In robotic welding the expensive part is rarely the robot and its peripherals. It is everything between the drawing and the first weldment that passes inspection.

01

Online programming does not scale

In high-mix, low-volume production, almost every new part needs a unique program. Manual programming capacity limits the output, not the robot's operational capacity.

02

Real parts differ from models

Cutting, fit-up and fixturing tolerances accumulate throughout the manufacturing process. Static programs need manual online correction on the shop floor. Programs generated by Lumen Weld® and corrected by FalconEye® or TouchMaster® do not.

03

Quality must have evidence

Customers ask for evidence. Welds that are not measured and recorded cannot provide it.

Products

Several products. One welding ecosystem.

Each product solves a defined problem and stands on its own. When a project needs it, they may work together across the pipeline. From model to weld.

All products
  1. 01ModelObtain the geometry
  2. 02ProgramCalibrate the cell and generate robot programs
  3. 03LocateMatch the program to the real part
  4. 04ExecuteRun and adapt the process

Digital meets physical

Software is only right if reality agrees.

A program generated from a perfect model still has to deal with imperfect parts, imperfect fixtures, real imperfect cells, on a real production schedule. Everything we build is designed to deal with reality by measuring reality before motion, correcting joint positions before the arc and building evidence after welding.

01Model
What engineering intended
02Measure
What is actually on the shop floor
03Correct
How the robot adapts to it

Technology

The knowledge behind the products.

Robotics, artificial intelligence, computational geometry, 3D perception, welding process knowledge and industrial software engineering, developed together.

Technology

How we work

Built where robots weld.

Our technology is developed within an integrator ecosystem, against real welding cells, real parts and real production constraints. A prototype that cannot be commissioned, diagnosed and supported on a factory floor is not a product.

Developed with production in mind

Requirements come from welding cells in operation, not from the lab.

Validated on real parts

New capabilities are proven on production parts before they are released.

Engineered to be supported

Diagnostics, audit trails and controlled releases are part of the product, not an afterthought.

Honest about scope

We are honest about what each product does, where it applies and where it does not.

Next step

Talk to us.

Send us a drawing, a model or a welding problem. We will tell you what can be automated, with which product, and what it takes.

Send us a message